top of page

Search Results

5 results found with an empty search

  • Powering Down to OGA 2025: Partnership with Ultech Engineering in Motion

    The momentum is unmistakable as we move into the final stretch toward  Oil and Gas Asia (OGA) 2025 . In just five days, Kuala Lumpur will once again become the heart of the region’s energy innovation, bringing together the best of engineering, technology, and partnership. For Ultech Engineering, this event marks more than just another exhibition — it is a celebration of growth, strategy, and collaboration. Among our most significant collaborations is the one with SPT Maju Sdn Bhd , a PETRONAS -registered company working under the Ultech Engineering umbrella to supply top-tier electrical and instrumentation components to the oil and gas industry. This partnership isn’t just about supplying parts — it’s about building a sustainable, intelligent ecosystem that addresses the increasingly complex challenges of Malaysia’s energy landscape. Together, we represent a cohesive and scalable approach to oil and gas engineering, combining technical expertise, certified products, and responsive customer service. Engineering the Future of Energy: Ultech Engineering and SPT Maju’s Integrated Capabilities for OGA 2025 About SPT Maju SPT Maju: Connecting the Dots in the O&G Asset Chain 1. Upstream Capabilities 2. Midstream Capabilities 3. Downstream Capabilities 4. Offshore Capabilities 5. Onshore Capabilities The Backbone of Ultech Engineering: Core Capabilities in Focus 1. Process Control 2. Power Management 3. Instrumentation 4. Control Panel and Switchboard Fabrication OGA 2025: Showcasing Synergy and Innovation Final Words: Visit Us at OGA 2025 Come visit Ultech Engineering at OGA 2025 and see the systems that keep the industries running. Visit us from 2-4 September at KL Convention Centre Hall 2, Booth 2612. About SPT Maju SPT Maju has been officially recognized through a strategic partnership with Ultech Engineering, marking a pivotal moment in both companies’ growth within Malaysia’s oil and gas sector. This collaboration combines Ultech’s automation and engineering expertise with SPT Maju’s robust onshore and offshore electrical capabilities, forming a powerful alliance that enhances market reach, accelerates project execution, and improves operational agility. Positioned as the appointed agent of Ultech Engineering, authorised system integrator (SI) for Mitsubishi Electric , authorised distributor for Weidmuller , and sole distributor in Malaysia for Cabex . SPT Maju now plays a critical role in driving industrial innovation and sustainability. By combining high-quality manpower, certified engineering design, and field execution, this partnership is actively shaping the future of oil and gas projects—and further demonstrating the bold new chapter both companies are entering together. In line with its growing capabilities, SPT Maju has also strengthened its credibility through several key industry accreditations, including registration with the Construction Industry Development Board (CIDB) for recognized construction and engineering works, the Ministry of Finance (MOF) as an approved government supplier, and licensing as an Electrical Installation Contractor (EIC) — enabling the company to carry out certified electrical work in critical infrastructure projects. Additionally, SPT Maju now holds a sixth PETRONAS SWEC code , further expanding its ability to participate in a wider range of oil and gas projects under PETRONAS procurement. SPT Maju: Connecting the Dots in the O&G Asset Chain In a sector as complex and mission-critical as oil and gas, successful operations rely on seamless integration throughout the asset chain — from upstream exploration and offshore platforms to midstream processing, onshore terminals, and downstream distribution . SPT Maju plays a strategic role in enabling this integration by delivering engineering capabilities and component solutions tailored for each segment of the industry. Their presence isn’t limited to a specific project phase —SPT Maju is capable of supporting projects across the entire supply chain, working hand in hand with their principal partner, Ultech Engineering, such as the entire oil and gas lifecycle, providing design, engineering, installation, and commissioning expertise across every key discipline. 1. Upstream Capabilities For upstream operations, SPT Maju provides highly specialised support where efficiency, safety, and environmental compliance are paramount. Their engineering services begin with SCADA systems, where they handle interface design and equipment integration to create visual, real-time process control environments. Through process control and automation, they offer HMI and PLC programming tailored to exploration needs. Additionally, SPT Maju ensures reliable power management, integrating systems and executing hook-up and commissioning for generators, pumps, and compressors — essential for upstream success. This segment is also known as exploration and production (E&P). It includes activities like identifying potential reserves, drilling wells, and extracting crude oil and natural gas.  Learn more about Ultech Engineering's SCADA system project — a type of solution that SPT Maju is also capable of delivering in collaboration with Ultech Engineering. 2. Midstream Capabilities In midstream activities such as processing plants and transmission stations, SPT Maju provides instrumentation solutions, including component selection, integration, and field calibration. Their support extends to power generation, where they package Internal Combustion Engine (I.C.E) systems and integrate them with on-site infrastructure for continuous energy supply. Their custom control panels and switchboards are fabricated and installed according to both local and IEC requirements, ensuring midstream operations remain uninterrupted. This segment involves the transportation and storage of crude oil and natural gas. It includes pipelines, tankers, storage facilities, and other infrastructure needed to move these resources from production sites to refineries.  3. Downstream Capabilities SPT Maju extends its engineering value to downstream activities, including fuel terminals, depots, and station networks. They implement low-voltage electrical projects that cover site-wide electrical infrastructure, automation panels, and protective systems. These solutions are designed to optimize energy usage, reduce risk, and improve operational visibility. Their downstream work is built to be scalable and compliant with safety and commercial regulations. This segment focuses on processing crude oil and natural gas into finished products like gasoline, diesel, jet fuel, and various petrochemicals. It also includes the marketing and distribution of these products to consumers.  4. Offshore Capabilities Operating in offshore environments requires precision and resilience. SPT Maju brings both through its control and monitoring systems, including HMI/SCADA, PLC programming, and power infrastructure solutions. They play a vital role in offshore system integration, from engineering design and panel fabrication to final testing and commissioning. With the added complexity of marine operations, SPT Maju ensures robust execution that aligns with safety standards and project schedules. A strong example of the type of offshore project that SPT Maju is capable of executing in collaboration with its principal partner, Ultech Engineering , is the recent upgrade completed on the Seligi Platform operated by ENQUEST . While the project was led by Ultech Engineering , it highlights the scale and complexity of work that SPT Maju is well-positioned to support, particularly in hazardous zone control systems and critical offshore infrastructure. The Seligi Platform, operated by ENQUEST, underwent a critical upgrade project titled "Provision of Hazardous Zone NFPA20 Controller and Secondary Starting System Upgrading." The project addressed major issues with the existing firewater pump control panel, which was in poor condition, heavily modified, and lacking proper documentation. Previously, the system relied solely on a single pneumatic starter, which proved to be unreliable. To enhance reliability and operational safety, a secondary hydraulic starter was introduced as a backup, providing a dual-starting capability to ensure emergency readiness. The upgraded control panel, certified for Zone 2 hazardous areas, was successfully handed over in October 2023. Significant safety improvements were made, including pressure monitoring for the pneumatic starting vessel and the ability for operators to manually switch the primary starter via an HMI if faults are detected. Furthermore, the system can automatically switch to hydraulic start if low pneumatic pressure is detected, ensuring uninterrupted pump operation during emergencies. The control and interface system was modernized with an integrated HMI that includes alarm logging, active alarm views, pump status overviews, and real-time analog signal monitoring. High-level communication protocols were also implemented, allowing seamless integration with the centralized control system for advanced diagnostics and remote monitoring. This upgrade not only brought the system in line with NFPA20 standards but also significantly enhanced the platform’s emergency response capability and long-term maintainability. 5. Onshore Capabilities Onshore operations benefit from SPT Maju’s comprehensive engineering services, which span low-voltage switchboard design, power distribution, and site-level control. Their expertise covers both new and retrofitted facilities, ensuring that electrical systems meet industrial performance standards. With on-site hook-up, testing, and commissioning, SPT Maju ensures that critical systems come online smoothly and operate with high reliability. A notable example of SPT Maju’s downstream contribution is their project with Malaysia LNG Sdn. Bhd., where they supplied and integrated an Outdoor Instrument Interface Panel. This panel plays a critical role in ensuring the accurate and efficient operation of downstream instrumentation systems. It was delivered with full certification, complying with the highest industry standards, and was used to replace existing panels, enhancing both functionality and compliance. The solution also supports seamless integration and dependable interfacing with other systems, making it ideal for both new installations and system upgrades. The Backbone of Ultech Engineering: Core Capabilities in Focus Ultech Engineering’s presence at OGA 2025 will highlight our core capabilities that continue to evolve with the needs of the oil and gas sector. Our portfolio covers four critical pillars: 1. Process Control Process control is the heart of industrial automation. Our services in this area include the installation and maintenance of firewater pump systems — a critical safety feature in oil and gas installations. Whether on offshore rigs or downstream facilities, firewater pumps must be ready to operate immediately. Any delay can result in catastrophic consequences. Ultech Engineering also offers advanced PLC (Programmable Logic Controller) troubleshooting and maintenance services. PLCs are the nerve center of automated processes. A minor fault in a PLC system can bring entire production lines to a halt. Our engineers are trained to diagnose faults swiftly and perform preventive maintenance to minimize unplanned downtime. We work across a variety of platforms and systems, ensuring compatibility and integration with existing infrastructure. Whether it’s routine PLC inspections, software logic updates, or full-scale revamps, our expertise ensures optimal process continuity and plant safety. 2. Power Management Power management in the oil and gas sector demands stability, resilience, and precision. Ultech Engineering specializes in the integration and control of Emergency Diesel Generators (EDGs) using advanced DEIF systems, such as the iE350 and AGC150. The DEIF iE350 offers intelligent engine control, monitoring, and diagnostics, allowing operators to manage performance in real time. The AGC150 (Automatic Genset Controller) is a compact yet powerful controller for genset applications, enabling seamless load sharing, remote start/stop functions, and synchronization. These systems ensure that power remains uninterrupted even during emergencies or power grid failures. Our engineers configure, program, and test these controllers according to project specifications — a critical service in offshore facilities, refineries, and remote platforms where power loss can be dangerous. Beyond the technology, what sets us apart is our ability to integrate these power systems into wider plant operations — connecting them with PLCs, HMIs (Human-Machine Interfaces), SCADA systems, and control rooms for centralized monitoring and response. 3. Instrumentation Instrumentation lies at the intersection of precision, performance, and safety. At Ultech Engineering, we offer instrumentation services that utilize industry-grade products such as Cabex cable glands and Weidmüller terminal blocks and connectors . Cable glands are often overlooked, but they serve as the first line of defense against dust, moisture, gas ingress, and mechanical strain. SPT Cabex glands are flameproof and certified to meet Ex standards, making them ideal for use in hazardous zones. With their superior sealing and clamping technology, they ensure long-term operational safety. Weidmüller products, meanwhile, provide reliable electrical connections in control cabinets, offering quick installation, vibration resistance, and modular expandability. These components are essential in ensuring signal integrity across analog and digital instrumentation systems, including pressure transmitters, flow meters, and level sensors. Our hands-on experience ensures that every instrument installed performs to its full potential, accurately reflecting the real-time conditions of your process environment. 4. Control Panel and Switchboard Fabrication A significant portion of Ultech Engineering’s operations lies in the custom design and fabrication of control panels, switchboards, and distribution boards (DBs). These systems are essential for operational command, signal routing, and energy distribution within a PLC. Whether for EDG switchboards or DBs for building management, every panel fabricated at our facility undergoes stringent quality checks from component layout planning and thermal analysis to wiring and final testing. Our control panels and switchboards are designed for optimal performance, featuring clean wiring, intuitive layouts, and long-term serviceability. Whether managing EDG systems or integrating automation and distribution boards, we tailor each solution to project-specific requirements, using either in-house designs or Rockwell Automation’s CUBIC Modular MCC Systems . It’s more than just control; it’s about delivering reliable systems that engineers and operators can depend on daily. OGA 2025: Showcasing Synergy and Innovation The countdown to OGA 2025 is more than just a marketing milestone. It represents a renewed commitment to technological advancement, strategic collaboration, and sustainable growth. For Ultech Engineering, this year’s participation underscores the power of partnerships, particularly our ongoing collaboration with SPT Maju. We will be showcasing: Real-time demonstrations of DEIF iE350 and AGC150 in emergency diesel generator (EDG) control applications Sample installations featuring SPT Cabex cable glands in Ex-rated junction boxes and Weidmüller terminals Control panel and switchboard showcases highlighting integration and functionality Case studies of firewater pump control systems and advanced PLC troubleshooting projects Visitors to our booth will not only witness the integration of hardware and engineering but will also engage with the very people driving these solutions — our engineers and technical advisors. Final Words: Visit Us at OGA 2025 The countdown is almost over, but our journey is just beginning. Join Ultech Engineering and SPT Maju at OGA 2025 and experience firsthand how collaboration, capability, and commitment are redefining Malaysia’s oil and gas engineering solutions. 🔹 Booth No: 2612 🔹 Date: 2-4 September 2025 🔹 Location: Kuala Lumpur Convention Centre Hall 2 (KLCC) Let’s power the future — together. Come visit Ultech Engineering and SPT Maju at OGA 2025 and see the systems that keep the industries running. Visit us from 2-4 September at KL Convention Centre Hall 2, Booth 2612.

  • Borong Shell Partner Summit 2025: SPT Maju Embraces the Future of Smooth Digital Procurement

    This article, originally featured on SPT Maju’s website, is also available on the Ultech Engineering Website. On 23rd April 2025, at 9:00 AM, SPT Maju Sdn Bhd  proudly participated in the Borong  Partner Summit: Expand Sales, Expand Your Business , an exclusive seminar hosted by Shell at Melinau 1 Hall, Imperial Palace Hotel, Miri. Siti, Zainurisma, and Marianne represented SPT Maju. They attended the summit to further strengthen their digital procurement capabilities through collaboration with the Borong platform. Ultech Engineering Sdn Bhd, a principal partner of SPT Maju Sdn Bhd, was honored to attend the event in support of this important initiative. Adelene Tie, a Marketing and Business Development Manager, and Izazi Yusoff, a Marketing Executive, represented Ultech Engineering, showing strong support for SPT Maju’s digital transformation journey. Borong Shell Partner Summit 2025 Embraces Smarter Procurement Solutions The Story Behind Borong’s Rebranding A Warm Welcome and Early Networking Opening Remarks by Mr. Ronald Ling Borong Shell Background Presentation by Mr. Wei Sheng Key Features of the Borong Shell Platform Shell Marketplace Systems Explain by Mr. Zaid Supporting Local Vendors Through Shell’s Procurement Policy Fun and Engaging Quiz Session A Delicious Lunch to Conclude the Event Event Conclusion: Borong’s Commitment to Empowering Businesses Appreciation for the Procurement Platform and Future Plan The Story Behind Borong’s Rebranding The platform we now know as Borong  was formerly known as Dropee . In November 2024, the company rebranded to reflect its renewed focus on wholesale  and B2B (business-to-business)  transactions. The term "Borong" , which means “wholesale” in Bahasa Melayu , signifies the company’s dedication to serving bulk buyers and sellers in a more streamlined, digital-first environment. Borong Shell is not only a rebranded platform—it’s a trusted solution in the procurement world. Notably, PETRONAS appointed Dropee as its official marketplace platform to manage procurement and purchasing between PETRONAS Buyers and its Registered Suppliers and Vendors. This adds another layer of credibility and highlights Borong’s growing influence in Malaysia’s industrial ecosystem. According to sources such as Business Today Malaysia  and Borong’s introduction page, the platform connects suppliers and retailers in a seamless online ecosystem, helping both sides automate and scale their wholesale operations efficiently. A Warm Welcome and Early Networking Held in the morning, the summit was well-attended, with guests arriving as early as 9:00 am to enjoy a warm welcome accompanied by a quick yet delicious breakfast. The venue buzzed with anticipation and industry conversation, setting the stage for a day of learning and networking. Opening Remarks by Mr. Ronald Ling The summit officially kicked off at 9:30 AM  with an opening address from Mr. Ronald Ling , Supply Chain Inventory Manager at Shell Business Operations . He gave a brief yet meaningful introduction to the purpose of the event and the vision of the Borong Shell. Mr. Ronald highlighted the importance of digital tools in supply chain management and introduced this event as a solution aimed at making procurement processes more seamless and efficient. Borong Shell Background Presentation by Mr. Wei Sheng Following the opening speech, Mr. Wei Sheng took the stage to introduce the background of Borong. He explained that Borong is the new identity of Dropee, a leading B2B eCommerce platform. The platform was rebranded in November 2024 to better represent its core focus — wholesale ("Borong" meaning wholesale in Bahasa Melayu). Mr. Wei Sheng elaborated that Borong provides businesses with an enterprise-grade B2B solution, helping partners digitize procurement, automate sales channels, manage inventory, and enhance distributor and territory management. Borong Shell is designed to support multinational companies, corporations, brand owners, and retail buyers. The platform enables businesses to embrace digital transformation and use advanced technology to optimize their operations. From procurement automation to sales channel management, Borong positions itself as a robust tool for business growth. Key Features of the Borong Shell Platform Borong offers a wide range of innovative features, including: Digitised and automated procurement systems ERP-integrated punch-out solutions Inventory management with real-time updates WebPOS for efficient point-of-sale operations Sales agent and territory management Credit and financing management tools These features allow businesses to streamline workflows, reduce manual tasks, and gain deeper insights into their operations.your Shell Marketplace Systems Explained by Mr. Zaid After Mr. Wei Sheng completed his presentation, Mr. Zaid continued the session by introducing the marketplace platforms used within Borong — Shell Open Marketplace (OMP) and Shell Close Marketplace (CMP). He explained the key differences between the two systems to help participants understand their functions in procurement activities. For Shell OMP, the price upload limit and checkout limit are set at RM5,000, with a focus on low-value items such as Personal Protective Equipment (PPE) and consumables. On the other hand, Shell CMP has a higher price up l oad limit of up to RM50,000 and a checkout limit of RM1 million. CMP covers all item categories, placing special emphasis on high-value products, particularly those priced above RM5,000. Additionally, he informed participants that Borong charges a 3% commission fee for every transaction on both the Open Marketplace (OMP) and Close Marketplace (CMP). This transparent and competitive fee structure ensures that vendors can participate in the platform efficiently while maintaining reasonable margins. Mr. Zaid further explained that Shell Close Marketplace (CMP) is fully integrated with Shell’s internal procurement systems, including SAP Ariba. Shell uses SAP Ariba to manage its sourcing and procurement processes and to collaborate with its suppliers. Shell Open Marketplace Shell Closed Marketplace Price Upload Limit - RM5,000 per material/product Price Upload Limit - RM50,000 per material/product Checkout Limit - RM5,000 per transaction Checkout Limit - RM1 Million per transaction Focus - Low-value items, primarily PPE and consumables Focus - All items, with an emphasis on high-value products (above RM5,000) Mr. Zaid also highlighted that Borong has officially obtained approval for the 79 SWEC Code  categories, which are predefined by Shell for streamlined procurement. These codes categorize goods and services to simplify and standardize the procurement process, making it easier for vendors and Shell procurement teams to align requirements quickly and efficiently. This approval positions Borong as a trusted and recognized platform for Shell-related procurement activities. Mr. Zaid also guided participants through the registration process for both vendors and users, emphasizing the platform’s easy and straightforward onboarding experience. Lastly, he reminded everyone that the Borong marketplace strictly prohibits the sale of IT hardware products, ensuring a focused and compliant procurement environment aligned with industry requirements. Supporting Local Vendors Through Shell’s Procurement Policy To meet Shell’s local content requirements, Shell’s procurement system now requires buyers to purchase only from local-based vendors, meaning Sabah buyers must use Sabah vendors, and Sarawak buyers must use Sarawak vendors. This policy ensures that business opportunities stay within the local economy and supports the growth of local suppliers. Shell’s operations are primarily based across three main locations: Plaza Shell in Kota Kinabalu (SSPC), which covers operations in Sabah; One Shell Square in Miri (SSB), responsible for operations in Sarawak; and the Shell Work Management Plant in Labuan, which handles operations for Labuan facilities. Fun and Engaging Quiz Session To make the event even more lively, the Borong Shell team organized a fun digital quiz session. Participants were invited to answer 10 simple and engaging questions based on the earlier presentations by Mr. Wei Sheng and Mr. Zaid. The quiz not only tested the participants' attention and understanding but also added an element of excitement to the seminar. In total, eight winners were selected, each receiving a prize from the Borong team as a token of appreciation for their participation and attentiveness. This fun session successfully created a more interactive atmosphere, ending the seminar on a positive and memorable note. Engaging Q&A Session with Participants to Deepen Understanding of Borong Shell Before concluding the seminar, the Borong team hosted an open Q&A session with all participants. This interactive segment allowed attendees to ask questions about the Borong Shell platform, its features, and the overall procurement process. The Borong Shell representatives answered each inquiry clearly and thoroughly, addressing participants' concerns about topics such as registration procedures, system functionalities, product categories, and transaction processes. The session provided valuable insights and helped deepen the participants' understanding of how Borong can support and streamline their procurement operations. A Delicious Lunch to Conclude the Event Around 12:00 PM, all seminar participants were invited to enjoy a buffet lunch at the Menawan Restaurant on the ground floor of the Imperial Palace Hotel. The lunch was delightful, offering a variety of dishes that everyone thoroughly enjoyed. It was a wonderful opportunity to continue conversations, share experiences from the morning session, and strengthen professional connections in a relaxed setting. Event Conclusion: Borong’s Commitment to Empowering Businesses After the fulfilling lunch, participants began to depart, marking the end of a fruitful event. The Borong Partner Summit  successfully provided valuable insights into the future of procurement and digital transformation in the B2B space. Borong’s mission is clear — to empower businesses with the tools, support, and opportunities needed for success on their platform. By streamlining the onboarding process, offering dedicated training, and providing continuous support, Borong aims to enhance market reach and operational efficiency for all partners. Through these efforts, Borong Shell seeks to drive increased sales and sustainable growth for businesses across various industries. They look forward to partnering with suppliers and retailers on this exciting journey toward digital transformation and greater success in the B2B marketplace. Appreciation for the Procurement Platform and Future Plan We extend our heartfelt thanks to Shell  and the Borong team  for hosting this impactful seminar. Ultech Engineering is excited about the opportunities ahead and looks forward to exploring how Borong's solutions can further enhance our operational excellence and growth. For SPT Maju, this event marked an important milestone in their digital journey. Through their participation, SPT Maju gained valuable insights into how the Borong Shell platform can serve as another key touchpoint to connect with engineers and procurement teams across the industry. SPT Maju have been invited to onboard onto Borong Shell, providing a new channel to showcase their offerings and reach a broader audience. Moving forward, SPT Maju plans to list a range of essential products on the Borong platform, including the Cabex Ex EUF1-HT Cable Gland , Weidmuller Power Supply , and Hellermann Tyton cable ties in multiple sizes. They will also offer various protective supplies such as relays and other critical components that are often overlooked but remain in demand within the industry. This strategic expansion reinforces SPT Maju’s commitment to better serve their customers and respond to market needs with greater efficiency and accessibility. At SPT Maju, We Are Committed to Embracing New Technologies That Drive Growth and Efficiency. Follow Us on Our Journey Toward Digital Excellence!

  • How Cabex Ex EUF1- HT Cable Gland Ensures Safety in Hazardous Area Environments: Expanding Our Dealers Network Now!

    As industries push the boundaries of innovation in the oil and gas, petrochemical, and mining sectors, the need for uncompromising safety solutions continues to grow. Among the many components that ensure operational safety in hazardous environments, cable glands are a critical — yet often underappreciated — part of the system. Industry exhibitions such as Cabex have brought this to light by showcasing cutting-edge innovations designed to meet global safety standards and support industrial excellence. Table of Contents SPT Maju x Cabex: Engineering Reliable Connections Understanding Hazardous Area Cable Glands Why Cable Glands Matters in Hazardous Areas (IECEx Certified) Key Functions of Hazardous Area Cable Glands Comparative Overview of Cabex High-Temperature Cable Glands for Hazardous Areas Certified for Safety: Meeting International Standards with the Ex E1FU-HT Cable Gland Optimized for Harsh Environments: Material Engineering of the Ex E1FU-HT Cable Gland From Precision to Protection: Cable Glands as a Critical Safety Asset Contact Us Today! To Learn How Cabex’s Certified Hazardous Area Cable Glands Can Enhance Your System's Safety, Reliability, and International Compliance. SPT Maju x Cabex: Engineering Reliable Connections SPT Maju Sdn. Bhd. is a trusted Oil and Gas Solutions Provider and Power Systems Engineering specialist based in Miri, Sarawak. As a licensed vendor for Petronas, the company is committed to delivering reliable and innovative engineering solutions to Malaysia’s energy sector. In line with this commitment, SPT Maju Sdn. Bhd. is pursuing a strategic partnership with Cabex — a globally recognized manufacturer of Industrial and Hazardous Area Cable Glands, Earthing Accessories, and Lightning Protection Accessories. Established in 1995 in Jamnagar, Gujarat, Cabex has evolved from producing precision-turned brass components to becoming a trusted global supplier of high-quality electrical products. SPT Maju Sdn. Bhd. is seeking to procure Cabex’s cable glands, designed for high temperatures in hazardous areas. Cabex was selected due to its IECEx and ATEX certifications, consistent and trusted performance, competitive pricing, and ready stock availability — all of which support SPT Maju Sdn. Bhd.'s objective to equip Malaysia’s oil and gas industry with world-class products and expertise. Understanding Hazardous Area Cable Glands Cable glands are mechanical devices designed for cable entry, typically used in electrical, instrumentation, control, and automation systems, as well as for lighting, power, and telecommunications applications. In certain environments, standard cable glands may not provide sufficient protection—this is where hazardous area cable glands come into play. These specialized devices are designed for cable entry into electrical equipment located in areas with explosive gases or dust. Their main function is to secure cables to equipment like junction boxes and motors, while ensuring an explosion-proof seal that prevents any spark or flame from escaping the enclosure.   Why Cable Glands Matters in Hazardous Areas (IECEx Certified) Cable glands do much more than simply secure cables in place. They act as the first line of defence in maintaining the integrity of electrical systems within high-risk environments. In hazardous areas where flammable gases, vapours, or dust may be present, a single failure in an electrical connection could result in catastrophic consequences. Certified hazardous area cable glands play a vital role in mitigating these risks. Beyond mechanical retention, these glands provide crucial environmental sealing and flameproof barriers that prevent the transmission of sparks or flames from the inside of enclosures to the external atmosphere. They also help maintain ingress protection (IP ratings) by sealing entry points against dust, water, and other contaminants—critical for both safety and long-term equipment reliability. Additionally, the use of appropriately rated cable glands ensures compliance with international standards such as IECEx, ATEX, or UL, which are often legally mandated in industries like oil and gas, chemical processing, and mining. This compliance not only reduces liability but also supports safe inspection, maintenance, and repair procedures. In short, cable glands are not just accessories—they are essential safety components that protect lives, equipment, and infrastructure in potentially explosive atmospheres.   Key Functions of Hazardous Area Cable Glands o   Environmental Protection:  Hazardous area cable is engineered to seal around the cable sheath, effectively preventing the ingress of dust, moisture, and other environmental contaminants. This protection is crucial in maintaining the integrity and performance of sensitive electrical components within the enclosure, especially in challenging industrial settings like offshore platforms or chemical plants where exposure to harsh elements is constant. o   Cable Pull-out Resistance: A secure connection between the cable and the equipment is vital in preventing accidental disconnections or internal damage. Cable glands are designed to provide robust mechanical retention, ensuring the cable remains firmly attached even when subjected to vibration, tension, or pulling forces – common o   Earth Continuity: For armoured cables, maintaining electrical grounding is critical. Cable glands facilitate a low-resistance path for fault currents by bonding the cable armour to the equipment earth. This function not only protects personnel from electric shocks but also helps prevent potential ignition sources by safely directing stray electrical currents away from hazardous atmospheres. o   Explosion Prevention: In environments where explosive gases or dust present, even a small spark can lead to catastrophic consequences. Hazardous area cable glands are constructed to prevent these substances from entering the enclosure and interacting with electrical components. By maintaining a tight seal and isolating internal sparks, these glands serve as a first line of defence against explosions. o   Flameproof and Explosion Proof: Certain types of cable glands, such as Ex d certified glands, are specifically built to contain an internal explosion and prevent the flame or hot gases from escaping into the surrounding atmosphere. This design ensures that even if an ignition occurs inside the enclosure, the explosion will be safely contained and will not propagate outside, where it could ignite more flammable material. o   Increased Safety: Other glands, such as Ex e or Ex i types, are focused on minimizing the chances of an ignition occurring in the first place. They use enhanced sealing, specialized components, and non-sparking materials to ensure there is no opportunity for arcs, sparks, or excessive heat—making them ideal for applications where continuous operational safety is a priority. In summary, cable glands in hazardous areas are essential for safety, protecting equipment and personnel from the dangers of flammable atmospheres by creating a secure seal and preventing the entry of hazardous materials.    Comparative Overview of Cabex High-Temperature Cable Glands for Hazardous Areas Cabex Hazardous Area High Temperature Cable Glands come in three models—Ex A2F-HT, Ex CFU-HT, and Ex E1FU-HT—each tailored for specific application needs. When selecting between the Ex A2F-HT, Ex E1FU-HT, and Ex CFU-HT cable glands, the most suitable choice ultimately depends on the type of cable being used and the level of mechanical and environmental protection required. The Ex A2F-HT is specifically designed for unarmoured and braided cables. It features a straightforward sealing mechanism using an inner displacement seal, which provides reliable protection for non-armoured applications. Its electrical classification is Category A, and it offers moderate retention strength classified as Class B. This makes it a practical and efficient choice for simpler cable installations where armoured protection is unnecessary. In contrast, both the Ex E1FU-HT and the Ex CFU-HT are engineered to accommodate a variety of armoured cable types, such as wire braid, steel tape, and single wire armour. These models offer enhanced mechanical retention, both rated as Class D, which is higher than that of the A2F-HT. The Ex E1FU-HT distinguishes itself further by incorporating a dual-sealing system—combining an inner displacement seal and a load retention outer seal. This design allows it to seal both the cable’s inner bedding and its outer sheath, providing a comprehensive barrier against ingress and strain. Its electrical classification, however, is Category B, slightly lower than that of the A2F-HT, but this is balanced by its superior mechanical design and versatility. As a result, the Ex E1FU-HT is especially suitable for critical environments where both mechanical strength and sealing integrity are paramount. The Ex CFU-HT, while also intended for armoured cables, employs only a load retention outer seal. It does not provide sealing at the inner bedding, which makes it somewhat less comprehensive than the E1FU-HT in terms of sealing performance. Nevertheless, it still offers solid protection and is suitable for less demanding installations where the extra layer of sealing may not be necessary. In conclusion, while all three cable glands are manufactured to high standards and share many similar specifications, such as ingress protection rating (IP66/IP68), temperature tolerance, and enclosure protection (IK10), the Ex E1FU-HT stands out as the most robust option for armoured cable applications which SPT Maju is currently procuring. It combines superior mechanical retention with dual sealing capability, making it the most versatile and secure choice among the three. The Ex A2F-HT remains a reliable and efficient option for non-armoured cables, and the Ex CFU-HT offers a good balance for standard armoured installations that do not require dual sealing. At present, our pilot partnership with Cabex brings us to the forefront of hazardous area cable solutions. We are actively exploring dealership opportunities with reliable suppliers to expand the reach of Cabex’s high-performance products . SPT Maju Sdn. Bhd. is well-equipped to supply a full range of Cabex offerings, including standard and hazardous area cable glands, conduit fittings and accessories, cable ties, earthing accessories, lightning protection systems, conductors, fasteners, and fixings. However, the current focus is on the top-of-the-line Ex E1FU-HT hazardous area high-temperature cable gland . Specifically designed for armoured cables, this model features a robust dual-sealing system and high mechanical retention (Class D), making it the most secure and versatile option among the Cabex range—ideal for critical environments requiring superior safety and durability. Certified for Safety: Meeting International Standards with the Ex E1FU-HT Cable Gland When operating in hazardous areas, compliance with international standards is not optional — it is a vital safeguard against operational risks. The cable glands showcased at Cabex are designed to meet rigorous global safety and performance certifications, ensuring dependable service in the harshest industrial environments. Since SPT Maju Sdn. Bhd. is procuring the Ex E1FU-HT , it’s essential to understand the international standards and certifications this product complies with — a crucial factor in ensuring safety, reliability, and regulatory compliance in hazardous locations. Global Certification Overview ·        Compliance Standards: Cabex cable glands are designed and tested in accordance with EN/IEC standards 60079-0, 60079-1, 60079-7, and 60079-31, covering equipment used in explosive gas and dust atmospheres. ·        ATEX Certification: Certified under DNV 22ATEX73142X, these cable glands are approved for use in explosive atmospheres throughout the European market. ·        Code of Protection o   | M2 || 2G 1D — Signifying suitability for mining and industrial explosive environments. o   IP66 / IP68 — Providing robust dust and water ingress protection. ·        IECEx Certification IECEx DNV 22.0002X certifies that the glands conform to global safety standards for explosive atmospheres. ·        Protection Codes under IECEx o   Ex db | Mb — Flameproof protection for mining. o   Ex eb | Mb — Increased safety for mining. o   Ex db || C Gb — Flameproof protection for Group II gases, Zone 1. o   Ex eb || C Gb — Increased safety for Group II gases, Zone 1. o   Ex ta ||| C Da — Dust protection for Zones 20, 21, and 22. ·        Additional Certifications o   EAC Certificate (Eurasian Customs Union) — Application in progress. o   DNV GL Certificate (marine and offshore assurance) — Application in progress. o   ABS Certificate (American Bureau of Shipping) — Application in progress. o   PESO Certificate — Approved (A/P/HQ/GJ/104/6052 (P568100)) by the Petroleum and Explosives Safety Organisation of India.   Optimized for Harsh Environments: Material Engineering of the Ex E1FU-HT Cable Gland Selecting the appropriate material for cable glands is crucial not only for durability but also for ensuring mechanical strength, corrosion resistance, and sustained performance in extreme conditions. The cable glands featured at Cabex reflect this commitment through a variety of material options designed to suit different industrial applications. In the case of SPT Maju Sdn. Bhd.  and their procurement of the Ex E1FU-HT cable gland , understanding the material composition is essential to ensure long-term reliability and compatibility with the demanding environments in which it will operate. Standard Gland Material: Brass (BS EN 12164 / Grade CuZn39Pb3)  — A widely used choice for its excellent combination of strength, corrosion resistance, and machinability. Seal Material: Thermoset Elastomer  — Known for its high thermal stability and chemical resistance, ensuring consistent sealing even under fluctuating temperatures and harsh environmental conditions. Credit Image Via Sync Lync Optional Gland Materials: Brass Nickel-Plated Brass Electroless Nickel-Plated Stainless Steel (SS316 & SS316L) These optional materials are selected to meet the specific demands of different environments — from marine and offshore installations to chemical plants and corrosive industrial settings where superior resistance and longevity are essential.   Cable Compatibility: Selecting the correct cable gland also requires consideration of the cable's armour type. Each gland is engineered to securely terminate and seal various armoured cable designs commonly used in hazardous environments: Wire Braid Armour (WBA) Strip Armour (SA) Pliable Wire Armour (PWA) Steel Tape Armour (STA) Single Wire Armour (SWA) Aluminium Wire Armour (AWA) This versatility ensures that the gland not only provides mechanical retention and electrical continuity but also accommodates the diverse armoured cable constructions used across oil & gas, mining, and heavy industrial sectors.   From Precision to Protection: Cable Glands as a Critical Safety Asset As industries operating in hazardous environments continue to prioritize safety, the role of certified, high-performance components like cable glands becomes increasingly indispensable. The strategic alignment between SPT Maju Sdn. Bhd. and Cabex underscores a shared commitment to engineering excellence, regulatory compliance, and the safeguarding of both people and infrastructure. With solutions like the Ex E1FU-HT cable gland—engineered for superior sealing, mechanical retention, and certified global safety standards—SPT Maju is poised to enhance the reliability and resilience of Malaysia’s oil and gas sector. Cable glands may be small in size, but their impact on operational safety is undeniably significant. By investing in trusted, field-proven technologies, industries can move forward with confidence, knowing that their most critical systems are protected at the point of connection. *Disclaimer: SPT Maju Sdn Bhd is a licensed and registered vendor for Petronas and we are representing Cabex as our principle partner* Contact Us Today to Find Out Our Dealer Opportunities! Learn How Cabex’s Certified Hazardous Area Cable Glands Can Enhance Your System's Safety, Reliability, and International Compliance.

  • Driving Industry Transformation 2024: Ultech Engineering’s Bold New Chapter with SPT Maju

    This article, originally featured on Ultech Engineering’s website , is also available on the SPT Maju website. In the dynamic and demanding world of oil and gas, Ultech Engineering  stands as a beacon of innovation and reliability. Specializing in industrial automation, power generation systems, and ex-proof solutions, Ultech Engineering is committed to advancing technology and enhancing operational safety. To strengthen our position and expand our reach in this vast industry, we have partnered with SPT Maju, a newly established Bumiputera-incorporated company. This strategic collaboration enables us to navigate the complexities of the market more effectively, enhancing our ability to connect with key players and tender projects successfully. Ultech Engineering’s Bold New Chapter with SPT Maju Expanding Ultech Engineering Reach by Strategic Partnership with SPT Maju A New Chapter of Growth Strengthening Market Position and Expanding Opportunities Ultech Engineering's Commitment to Excellence Pioneering New Frontiers in Oil and Gas with SPT Maju Partnership Contact Ultech Engineering and SPT Maju today to advance your business with innovative solutions and top-tier industry standards! Expanding Ultech Engineering Reach by Strategic Partnership with SPT Maju Recognizing the challenges of navigating the vast and competitive oil and gas sector, Ultech Engineering has taken a proactive step by forming a strategic partnership with SPT Maju, a newly established Bumiputera-incorporated company. This collaboration is designed to go beyond a typical business arrangement; it is a calculated move to significantly amplify our network and establish deeper, more meaningful connections within this expansive market. The partnership with SPT Maju allows us to tap into their unique position within the industry, leveraging their local expertise and established relationships to create a powerful synergy. Together, we are better equipped to understand the nuances of the market, anticipate industry trends, and position ourselves as leaders in delivering cutting-edge solutions. Including SPT Maju as our agency partner also enhances our ability to tender for projects with greater agility and precision. SPT Maju’s status as a Bumiputera company provides a competitive edge in accessing a wider range of opportunities, especially within Malaysia’s oil and gas sector, where local partnerships are highly valued. This collaboration enables Ultech Engineering to present a more robust offering, combining our advanced technological capabilities with SPT Maju's deep-rooted connections and understanding of local market dynamics. Together, we aim to expand our market share and set new standards in project execution and client satisfaction, reinforcing our reputation as a trusted and innovative player in the industry. A New Chapter of Growth With SPT Maju now operational, Ultech Engineering is poised for a new chapter of growth and impact. The partnership with SPT Maju allows the company to leverage Mr Mossaimi’s expertise and network to deepen its market presence and build lasting relationships with key stakeholders. As Ultech Engineering and SPT Maju work together, they are expanding their reach and setting new standards for excellence in the oil and gas industry. Ultech Engineering's story involves vision, innovation, and strategic growth. With the combined efforts of Mr. Eddie’s leadership and Mr. Mossaimi’s expertise, the company is well-positioned to drive progress and significantly impact the industry. Together, they are forging a path toward a future of greater success and sustainability. Strengthening Market Position and Expanding Opportunities Ultech Engineering has recognized the necessity of forming strong alliances to navigate this challenging landscape in the vast and competitive oil and gas sector. To this end, we have taken a proactive step by partnering with SPT Maju, a newly established Bumiputera-incorporated company. This strategic collaboration is not just a standard business arrangement; it represents a deliberate and calculated effort to significantly enhance our network and forge deeper, more meaningful connections within this expansive market. Ultech Engineering gained access to a wealth of local knowledge by joining forces with SPT Maju. It established relationships, which are crucial for understanding the complexities of the oil and gas sector. This partnership enables us to anticipate industry trends, adapt to shifting market dynamics, and position ourselves as leaders in delivering innovative, cutting-edge solutions that address the evolving needs of our clients. Including SPT Maju as our agency partner brings additional benefits, particularly in our ability to tender for projects with enhanced agility and precision. As a Bumiputera-incorporated company, SPT Maju provides a distinct advantage in accessing a broader range of opportunities, particularly within Malaysia’s oil and gas sector, where local partnerships are highly valued and often a key determinant in project awards. This collaboration allows Ultech Engineering to present a more compelling and competitive offering to clients, combining our advanced technological capabilities with SPT Maju’s deep-rooted connections and nuanced understanding of local market conditions. We are expanding our market presence and setting new benchmarks in project execution, client satisfaction, and industry leadership. This partnership solidifies our reputation as a trusted and innovative player in the industry, poised to meet the challenges of today while driving the advancements of tomorrow. Ultech Engineering's Commitment to Excellence At Ultech Engineering, we view our role in the oil and gas industry as more than just a provider of advanced technological solutions; we see ourselves as catalysts for positive change. Beyond delivering high-tech products and services, our mission encompasses setting new benchmarks for innovation, efficiency, and sustainability within the industry. We are dedicated to driving progress by meeting the sector's current demands and anticipating future challenges and opportunities. This proactive approach ensures that we remain at the forefront of industry advancements, constantly pushing the boundaries of what is possible and setting new standards that others strive to follow. Our strategic partnership with SPT Maju is a prime example of this commitment to industry transformation. Through this collaboration, we can extend our influence and enhance our service offerings, reaching a broader audience within the oil and gas sector. SPT Maju’s local expertise and deep connections allow us to engage more effectively with the market, enabling us to tailor our solutions to meet the specific needs of our clients while maintaining the highest levels of quality and safety. This partnership not only expands our reach but also reinforces our dedication to excellence as we work together to deliver innovative projects aligned with the industry's best practices. By fostering such collaborations and continuously striving for improvement, Ultech Engineering is not just participating in the industry; we are actively shaping its future. Pioneering New Frontiers in Oil and Gas with SPT Maju Partnership Ultech Engineering is more than just a company; we are a dedicated partner in progress, committed to advancing the oil and gas industry through innovation and excellence. Our approach is rooted in delivering cutting-edge solutions, forging strategic partnerships, and maintaining an unwavering commitment to quality and sustainability. These core principles guide us as we continually push the boundaries of what is possible, aiming to lead the industry toward a safer, more efficient, and environmentally conscious future. Ultech Engineering is poised to play a pivotal role in shaping a more resilient and sustainable oil and gas sector for future generations by staying at the forefront of technological advancements and industry best practices. Contact Ultech Engineering and SPT Maju today to advance your business with innovative solutions and top-tier industry standards!

  • Engineering Excellence in Palm Oil Mills: Ultech & SPT Maju’s Impactful Project Recap

    This article, originally featured on Ultech Engineering’s website , is also available on the SPT Maju website. The palm oil industry is a cornerstone of Malaysia’s economy, requiring continuous advancements in automation to enhance productivity, ensure operational safety, and optimize energy consumption. Ultech Engineering, in collaboration with SPT Maju Sdn. Bhd. , has played a crucial role in modernizing palm oil mills by implementing innovative control and monitoring solutions. As the appointed sole agent and distributor of Ultech Engineering services, SPT Maju Sdn. Bhd. has helped transform palm oil milling operations through automation and smart control systems. This article provides a detailed look at key projects executed across different mills, illustrating their impact on efficiency and sustainability. As an authorized brand partner of Mitsubishi Electric Factory Automation in Malaysia , Ultech Engineering is at the forefront of providing cutting-edge automation solutions. Mitsubishi Electric is renowned globally for its high-performance PLCs, HMIs, inverters, and servo systems, offering reliability and precision for industrial applications. Meanwhile, SPT Maju Sdn. Bhd.  also serves as an authorized system integrator , ensuring seamless implementation and integration of Mitsubishi Electric technologies into palm oil mill operations. As such, many of the automation solutions featured in this article—including PLCs, HMIs, and control systems—are powered by Mitsubishi Electric’s advanced industrial automation technology , delivering increased efficiency and operational excellence. This article provides a detailed look at key projects executed across different mills, illustrating their impact on efficiency and sustainability. Ultech & SPT Maju’s Palm Oil Mills Project Recap 1. Automating Drain Valve for Digesters Project Recap Overview Solution Implemented Impact on Operations 2. FFB Transfer Carriage Control System: Enhancing Transport Efficiency Project Recap Overview Solution Implemented Impact on Operations 3. Boiler Furnace Draft Control System: Reducing Energy Consumption Project Recap Overview Solution Implemented Impact on Operations 4. Cylinder Valve Control Monitoring System: Improving Fuel Feeding Accuracy Project Recap Overview Solution Implemented Impact on Operations Engineering Excellence in Palm Oil Mills Watch YouTube Video Here! Contact Ultech Engineering and SPT Maju today to optimize your palm oil mill operations! 1. Automating Drain Valve for Digesters The digester is a critical component in the palm oil extraction process, acting as a big blender that rotate and mesh up the fruit within its central shaft. Previously, operators at mills such as one of our projects in Niah in 2020 manually controlled drain valves based on visual inspection of the digester’s running current, leading to inefficiencies and inconsistencies. To address this, Ultech Engineering implemented an automated system utilizing Mitsubishi Electric iQ-R Series PLC , Mitsubishi Electric GOT Series HMI , Autonics Current Meters, and Autonics Current Transformers  to measure and monitor running currents of the digester. An electric valve actuator was installed to open and close the drain valve automatically based on preset setpoints on the current meter readings. This resulted in precise control, reducing human error and ensuring optimal drainage. The automation not only improved efficiency in palm oil recovery but also minimized losses and eliminated the need for constant manual supervision. Project Recap Overview The digester plays a vital role in the palm oil extraction process by softening the fruit before pressing. Ensuring proper drainage control in the digester is essential to maintain process efficiency and prevent clogging or excessive moisture content in the extracted oil. Solution Implemented Ultech Engineering designed and integrated an automated drain valve control system to regulate the discharge of excess water and solid residues. The system features: Mitsubishi Electric iQ-R Series PLC Automation : A Programmable Logic Controller (PLC) system was installed to regulate valve operations, reducing manual intervention and enhancing accuracy. Mitsubishi Electric GOT Series HMI Real-Time Monitoring : Operators can monitor and control the drainage process through an HMI (Human-Machine Interface) system, ensuring optimal performance. Failure Detection & Alarms : The system includes sensors that detect blockages or malfunctions, triggering alarms for immediate corrective action. Impact on Operations Improved oil quality due to better moisture content control. Reduction in maintenance downtime caused by manual valve blockages. Enhanced safety by eliminating the need for manual valve adjustments. 2. FFB Transfer Carriage Control System: Enhancing Transport Efficiency Fresh Fruit Bunches (FFB) play a crucial role in the milling process, requiring efficient transport systems to avoid delays. Previously, the palm oil mill project commissioning in 2019, located in Niah, required four operators to manually move two carriages from the input line to another line for sterilization. The outdated system led to inefficiencies and high labor costs. Ultech Engineering introduced a modernized control system utilizing Mitsubishi Q-Series PLCs  and Mitsubishi GOT2000 HMIs  for operator monitoring and control, combined with Omron E3Z-T61 Photoelectric Sensors  for precise carriage positioning. The new system allowed a single operator to control two carriages from a centralized platform, significantly reducing manpower while improving efficiency. The automated photoelectric sensors ensured precise positioning, accelerating the process while maintaining consistency. This resulted in labor cost savings, improved productivity, and enhanced workplace safety by minimizing manual handling risks. Project Recap Overview Fresh Fruit Bunches (FFB) are transported within the mill using a carriage system. Efficient movement of FFB ensures a smooth production process, reducing bottlenecks and increasing throughput. Solution Implemented Ultech Engineering modernized the FFB Transfer Carriage Control System with: Automated Rail Control : The system uses Omron Photoelectric sensors and motorized actuators to automatically position FFB carriages at designated locations. Centralized Control Panel : Operators can control and monitor transfer carriages from a centralized panel, ensuring smooth operation. Mitsubishi Electric GOT Series HMI Real-Time Monitoring : Operators can track valve status through the HMI (Human-Machine Interface) system, ensuring optimal performance. Impact on Operations Increased efficiency in FFB handling, reducing delays. Lower energy consumption due to optimized speed control. Enhanced worker safety by minimizing manual handling. 3. Boiler Furnace Draft Control System: Reducing Energy Consumption Boilers are a fundamental part of palm oil milling, generating steam for various processes. Effective draft control is essential for maintaining optimal combustion and minimizing energy waste. Prior to the automation project implementation in 2021, another palm oil mill project in Miri used resistance-type starter controls that lacked precision, requiring oversized generators to handle high starting amperage. This inefficient setup increased operational costs and energy consumption. Ultech Engineering introduced an automated Boiler Furnace Draft Control System, integrating a Mitsubishi Electric iQ-R Series PLC  for precise automation with built-in PID logic to control the damper that modulates air intake to maintain the furnace draft at a vacuum condition and Mitsubishi Electric GOT Simple Series HMI  for user-friendly operation. The system utilized real-time sensors to optimize airflow and improve combustion efficiency. By automating ID fan speed control using a Mitsubishi Electric FREQROL Inverter , the mill achieved significant power savings and reduced generator surging during heavy motor start-ups. The implementation led to enhanced boiler efficiency, lower emissions, and cost savings by optimizing fuel usage. Project Recap Overview Boilers are a crucial component in palm oil mills, generating steam for various processes. Controlling the furnace draft is essential to ensure efficient combustion and prevent excess emissions. Solution Implemented Ultech Engineering developed an automated Boiler Furnace Draft Control System featuring: Mitsubishi Electric iQ-R PLC Programmed with PID-Logic : Automatic dampers modulate air intake to maintain the ideal combustion environment.   Mitsubishi Electric GOT Simple Series HMI : As the choice of touchscreen for the control system. Oxygen Sensors & Feedback Mechanism : Real-time oxygen sensors adjust airflow based on combustion efficiency. Incorporating Mitsubishi Electric FREQROL Inverter Technology:  Maintain furnace draft at a setpoint by controlling the speed of the ID Fan's inverter using the input signal from the draft sensor. Impact on Operations Optimized fuel usage, reducing operational costs. Lower emissions, ensuring compliance with environmental regulations. Increased boiler efficiency, leading to better steam generation. 4. Cylinder Valve Control Monitoring System: Improving Fuel Feeding Accuracy Fuel-feeding accuracy is critical for maintaining combustion efficiency in palm oil mills. At our palm oil mill project in Tatau, operators previously had to manually monitor furnace conditions and operate the fuel feeder gate, a process prone to human error and inconsistencies. With the automation project in 2022, Ultech Engineering implemented an automated Cylinder Valve Control Monitoring System, integrating a Mitsubishi Electric iQ-R Series PLC  for real-time control and the Mitsubishi Electric GOT Simple Series HMI  for seamless user interaction that controls the hydraulic mechanism that precisely regulates the opening and closing of the fuel feeder gate while incorporating client-provided Pneumatic Cylinder with a Proximity Sensor. This system minimized human intervention, ensuring accurate and consistent fuel feeding. The automation reduced operational downtime, improved combustion efficiency, and enhanced overall mill performance. By eliminating manual errors, the mill experienced improved safety conditions, optimized energy consumption, and a reduction in labor dependency. Project Recap Overview Cylinder valves control the flow of hydraulic and pneumatic power in palm oil mill machinery. Proper monitoring and control of these valves are essential to maintain process stability and prevent mechanical failures. Solution Implemented Ultech Engineering introduced an advanced Cylinder Valve Control Monitoring System, including: Mitsubishi Electric iQ-R Series PLC Automation : A Programmable Logic Controller (PLC) system was installed to regulate valve operations, reducing manual intervention and enhancing accuracy. Smart Sensors : Installed on cylinder valves to provide real-time feedback on valve positioning. Automated Actuation : The system enables precise control over valve movements, ensuring consistent operation. Mitsubishi Electric GOT Series HMI Real-Time Monitoring : Operators can track valve status through the HMI (Human-Machine Interface) system, ensuring optimal performance. Impact on Operations Enhanced reliability of hydraulic and pneumatic systems. Reduction in equipment failure rates and unplanned downtime. Improved process control, ensuring steady production rates. Engineering Excellence in Palm Oil Mills Through these transformative projects, Ultech Engineering and SPT Maju Sdn. Bhd. have played a pivotal role in enhancing automation and efficiency in the palm oil industry. By integrating smart control systems, mills have achieved significant cost savings, improved productivity, and reduced environmental impact. From automated drain valve systems to energy-efficient boiler draft control and precise FFB transfer solutions, Ultech Engineering continues to drive innovation in the sector. As palm oil mills strive for greater efficiency and sustainability, these automation solutions will remain crucial in shaping the industry's future. If you are looking to optimize your palm oil mill operations, reach out to Ultech Engineering and SPT Maju Sdn. Bhd. today to explore how our advanced engineering solutions can enhance your business. As we continue to innovate, we look forward to bringing even more advanced engineering solutions to the industry. If you are interested in optimizing your palm oil mill operations, contact us today to explore how our expertise can drive your business forward. Watch YouTube Video Here! Contact Ultech Engineering and SPT Maju today to optimize your palm oil mill operations!

Get in Touch

Thanks for submitting!

Copyright ©2024 by SPT Maju Sdn. Bhd. All Rights Reserved,

Questions?
Contact Us
Any Time

SPT Maju Sdn. Bhd.

info@sptmaju.com

Tel: +60 85 653 488

Lot 1503, Piasau Industrial Estate,
Piasau, 98000 Miri, Sarawak

  • White LinkedIn Icon
bottom of page